How Does Concrete Batching Plant Work

As a kind of equipment used to produce concrete, how does concrete batching plant work includes batching, mixing, stirring, conveying, discharging and so on. The working principle of concrete batching plant refers to the process of mixing cement, aggregate, water and other admixtures in a certain proportion by mixing equipment in the construction site, and make it reach a uniform state by mixing.

How does concrete batching plant work mainly includes the following steps:
1, Batching process:
In the batching system of the concrete batching plant, cement, sand, stone and other materials are put into the batching machine according to the set ratio. The batching machine will automatically weigh and calculate the proportion of each material to ensure the quality of concrete. After the batching is completed, the batching materials are transported to the concrete mixer through the batching conveyor.
2, Mixing process:
In the concrete mixer, materials such as cement, sand and stone are mixed with additives and water. The high-speed rotating mixing blades in the concrete mixer mix and break the materials sufficiently, so that the concrete reaches a uniform and consistent state.
There are two types of mixing: forced mixing and free mixing. Forced mixing forces the materials to be mixed evenly through the mixing blades, while free-form mixing pours the materials into the mixer and mixes them evenly through gravity and the action of the mixing blades.
3, Conveying process:
Concrete mixed in the concrete mixer is conveyed to the construction site through conveyor belt or screw conveyor. The function of conveyor belt and screw conveyor is to convey the concrete to the location where it is required to be constructed to ensure the continuity and efficiency of the construction.
4, Automation Control:
The concrete mixing plant introduces advanced automation control system to realize the automation and intelligence of the production process. The control system can automatically complete the processes of batching, mixing and conveying to improve the production efficiency and stability of concrete quality.
The PLC controller in the control system is the core component, which is responsible for monitoring and controlling the whole production process. The system also sets the alarm self-protection function, anti-interference function and the computer communication system used to set the working status of the concrete mixing plant, fault alarms, etc., so as to deal with problems in a timely manner and reduce the loss of the enterprise.
5, Quality control:
During the production process, the quality of concrete, including slump and strength, needs to be constantly monitored to ensure that the product meets the technical requirements.
Regularly check and maintain the concrete batching plant equipment, and adopt new energy-saving and environmentally friendly equipment to reduce energy consumption and emissions.
6, Finished product transportation:
The well-mixed concrete needs to be transported to the construction site or other places in time in order to be used. Concrete transportation trucks transport the concrete from the mixing plant to the construction site and unload the concrete from the trucks through the hydraulic unloading system.

In short, how does concrete batching plant work including the concrete mixing plant transforms raw materials into concrete through the processes of batching, mixing and conveying, and realizes the automation and intelligence of the production process through the automated control system. Meanwhile, it also needs to pay attention to quality control and equipment maintenance to ensure the quality of concrete and smooth production.