Wet Mix Plant Scientific Management
The wet mix plant is used for producing concrete for construction projects. Due to its importance to construction safety, the scientific management is very necessary. From the perspective of actual production, the main reason for affecting the efficiency of concrete production is vehicle scheduling. On the one hand, due to uneven production and untimely vehicle scheduling, wet mix concrete plant equipment is idle. On the other hand, the unit energy consumption increases due to waste. These two problems can be solved through the improvement of management technology.
The process of the traditional wet mix plant concrete production system is that the production task information of each vehicle is manually agreed in advance. After the depot returns to the factory, the production order is issued to complete the production and delivery of concrete. The main disadvantages of this mode are as follows: the production efficiency is low, and a lot of time is wasted waiting for the vehicle; the labor intensity of the staff is high, and the operator must not only control the production of concrete, but also observe the entry and exit of the vehicle, which is prone to errors. In this regard, automatic license plate recognition and GPS positioning technology can be used to quickly identify vehicles and queue up vehicles in an orderly manner. Then according to the production situation, reasonable scheduling, eliminating the uneven state of busy and idle, and organizing balanced production, so that the vehicle waiting time can be shortened and the production efficiency can be improved.
The waste in the concrete production process of wet mix concrete batch plant is mainly because the concrete production personnel cannot grasp the quality of the actual materials in the vehicle mixing tank. If there is excess material when the vehicle returns to the factory, it will be wasted due to the full tank of material in the next production. In the same way, if the weighing system fails and the quality of the material is unqualified, the same concrete is wasted. The use of concrete transit mixer weighing system combined with vehicle identification technology can solve this problem very well. By returning the vehicle to the factory for weighing, the remaining material in the transit mixer can be found in time, and combined with the management data, the remaining concrete can be reused. Through factory weighing, combined with system data, it is convenient for production personnel of wet mix plant to find out the quality problems of concrete production in time, and to close the factory.